TBHQ & Vitamin Dosing System

Purpose: The primary purpose of this dosing system is to provide a controlled and regulated means of introducing TBHQ and Vitamin D into an industrial process, ensuring accurate dosing and contributing to the desired characteristics or nutritional content of the final product.

Overview: A TBHQ and Vitamin Dosing System is a specialized system designed for the controlled dosing or injection of two specific substances: TBHQ (tert-Butylhydroquinone) and Vitamin D, into various industrial processes. Both TBHQ and Vitamin D serve distinct purposes in different applications.

 

Advanced FEA Analysis & Engineering Calculations for Skid-Mounted Chemical Injection Packages

At Verito Engineering Private Limited, we specialize in providing comprehensive engineering analysis and calculations for Skid-Mounted Chemical Injection Packages, ensuring superior performance, reliability, and compliance with global industry standards.

Our expertise covers Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), Structural, Mechanical, Hydraulic, and Thermal Calculations for all critical skid components, including:

Key Engineering Capabilities

Pressure Vessel Calculations API 675-Compliant Dosing Pump Selection & Sizing Agitator & Mixing Calculations (For Chemical Preparation Skids)
  • Pressure Vessel Design & Shell Thickness Calculation as per ASME Sec. VIII Div. 1 & 2.
  • Vessel Internal Component Load Analysis (Baffles, nozzles, internals, etc.).
  • Stress Analysis for Pressure Retaining Components to ensure longevity.
  • Nozzle Reinforcement & Load Analysis to prevent failures under operational loads.
  • Flow Rate & Pressure Drop Calculation for precise chemical metering.
  • Pump Stroke Length, Plunger/Diaphragm Sizing & NPSH Calculation to prevent cavitation.
  • Pulsation Dampener Sizing for flow stability & reduced pressure fluctuations.
  • CFD Analysis for Flow Optimization in complex piping networks.
  • CFD Analysis for Flow & Performance Optimization.
  • Impeller Selection & Torque Calculation for effective chemical mixing.
  • Structural & Fatigue Analysis of Agitator Shaft & Blades for extended service life.
  • Vortex Prevention & Baffle Sizing for improved mixing efficiency.
Automation & Instrumentation for Optimized Operations Piping Stress & Pressure Calculations Structural & Skid Frame Analysis
  • PLC, HMI, SCADA-Based Automation for precise control & reduced human intervention.
  • Smart Flow Meters, Pressure Transmitters & Level Sensors for real-time monitoring.
  • Automatic Dosing Adjustment & Data Logging to optimize chemical consumption & efficiency.
  • Pipe Wall Thickness Calculation as per ASME B31.3.
  • Flange Sizing/rating, Leakage & Weld Joint Strength Assessment for high-pressure applications.
  • Surge & Transient Flow Analysis to prevent pressure spikes.
  • FEA-based validation for skid stability, seismic loads, and lifting conditions.
  • Baseplate & Pump Mounting Deflection Study to prevent misalignment.
Strainer Calculations Safety & PSV Sizing Calculations Injection Quill
  • Strainer Mesh Sizing & Pressure Drop Calculations for filtration efficiency.
  • Pressure Safety Valve (PSV) Sizing per API 520/521.
  • Overpressure & Surge Analysis for emergency scenarios.
  • Injection Velocity & Jet Penetration Analysis for precise chemical dispersion.
  • Wake Frequency Calculation to prevent vibration-induced failures.
Material Selection & Corrosion Analysis Operational Efficiency & Cost Reduction
  • Material Compatibility Assessment (SS316, Duplex, Super Duplex, Alloy 20, Hastelloy).
  • NACE MR0175/ISO 15156 Compliance for sour service applications.
  • Optimized Equipment Layout for Compact Skid Design - reduces footprint & installation cost.
  • Automated Operation to Reduce Manpower Requirements.
  • Remote Monitoring & Troubleshooting for reduced downtime & maintenance costs.

 

TBHQ (tert-Butylhydroquinone):

Antioxidant: TBHQ is an antioxidant commonly used in the food industry to prevent the oxidation of fats and oils, extending the shelf life of processed foods.

Stabilizer: It is also used as a stabilizer in certain industrial processes, such as the production of certain polymers and resins.

Vitamin D:

Food Fortification: Vitamin D is often added to various food products to fortify them, contributing to the nutritional content of the food.

Health Supplements: In the pharmaceutical industry, Vitamin D is used in the production of health supplements to address deficiencies and promote bone health.

Key components and features of a TBHQ and Vitamin Dosing System may include:

Storage Tanks: Separate tanks for TBHQ and Vitamin D solutions, each tailored to the specific requirements of the dosing application.

Dosing Pumps: Individual dosing pumps for TBHQ and Vitamin D that accurately inject or dose the required amount of each substance into the process stream. The dosing pumps ensure precision and control in the dosage.

Agitator: The agitator serves to mechanically mix and disperse the solution within the process stream. This ensures that the substance is thoroughly integrated, promoting efficient reactions and achieving uniform pH adjustment or chemical balance.

Control System: A control unit manages the dosing rates for TBHQ and Vitamin D based on various parameters, such as the composition of the processed material, nutritional requirements, or specific process conditions.

Safety Features: As with any dosing system, safety features may be integrated, including leak detection systems, emergency shutdown mechanisms, or proper ventilation, depending on the nature of the substances being dosed.

Applications of a TBHQ and Vitamin Dosing System may vary:

Food Industry: TBHQ is commonly used in the food industry to preserve the quality of fats and oils, while Vitamin D is added to various food products for nutritional fortification.

Pharmaceutical Manufacturing: Vitamin D is an essential ingredient in the production of pharmaceutical supplements.

Chemical Processing: TBHQ may be used as a stabilizer in certain chemical processes.

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