MEG Chemical Injection Package

Overview: The Monoethylene Glycol (MEG) Injection Package is a critical system used in oil and gas operations for hydrate inhibition and pipeline integrity management. This package is designed to inject precise quantities of MEG into pipelines to prevent the formation of gas hydrates, ensuring uninterrupted production and transport of hydrocarbons in subsea and onshore facilities.

Verito’s MEG Injection Package is a custom-engineered solution that integrates high-performance dosing pumps, storage tanks, filtration systems, instrumentation, and control systems for accurate and reliable MEG injection.

 

Advanced FEA Analysis & Engineering Calculations for Skid-Mounted Chemical Injection Packages

At Verito Engineering Private Limited, we specialize in providing comprehensive engineering analysis and calculations for Skid-Mounted Chemical Injection Packages, ensuring superior performance, reliability, and compliance with global industry standards.

Our expertise covers Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), Structural, Mechanical, Hydraulic, and Thermal Calculations for all critical skid components, including:

Key Engineering Capabilities

Pressure Vessel Calculations API 675-Compliant Dosing Pump Selection & Sizing Agitator & Mixing Calculations (For Chemical Preparation Skids)
  • Pressure Vessel Design & Shell Thickness Calculation as per ASME Sec. VIII Div. 1 & 2.
  • Vessel Internal Component Load Analysis (Baffles, nozzles, internals, etc.).
  • Stress Analysis for Pressure Retaining Components to ensure longevity.
  • Nozzle Reinforcement & Load Analysis to prevent failures under operational loads.
  • Flow Rate & Pressure Drop Calculation for precise chemical metering.
  • Pump Stroke Length, Plunger/Diaphragm Sizing & NPSH Calculation to prevent cavitation.
  • Pulsation Dampener Sizing for flow stability & reduced pressure fluctuations.
  • CFD Analysis for Flow Optimization in complex piping networks.
  • CFD Analysis for Flow & Performance Optimization.
  • Impeller Selection & Torque Calculation for effective chemical mixing.
  • Structural & Fatigue Analysis of Agitator Shaft & Blades for extended service life.
  • Vortex Prevention & Baffle Sizing for improved mixing efficiency.
Automation & Instrumentation for Optimized Operations Piping Stress & Pressure Calculations Structural & Skid Frame Analysis
  • PLC, HMI, SCADA-Based Automation for precise control & reduced human intervention.
  • Smart Flow Meters, Pressure Transmitters & Level Sensors for real-time monitoring.
  • Automatic Dosing Adjustment & Data Logging to optimize chemical consumption & efficiency.
  • Pipe Wall Thickness Calculation as per ASME B31.3.
  • Flange Sizing/rating, Leakage & Weld Joint Strength Assessment for high-pressure applications.
  • Surge & Transient Flow Analysis to prevent pressure spikes.
  • FEA-based validation for skid stability, seismic loads, and lifting conditions.
  • Baseplate & Pump Mounting Deflection Study to prevent misalignment.
Strainer Calculations Safety & PSV Sizing Calculations Injection Quill
  • Strainer Mesh Sizing & Pressure Drop Calculations for filtration efficiency.
  • Pressure Safety Valve (PSV) Sizing per API 520/521.
  • Overpressure & Surge Analysis for emergency scenarios.
  • Injection Velocity & Jet Penetration Analysis for precise chemical dispersion.
  • Wake Frequency Calculation to prevent vibration-induced failures.
Material Selection & Corrosion Analysis Operational Efficiency & Cost Reduction
  • Material Compatibility Assessment (SS316, Duplex, Super Duplex, Alloy 20, Hastelloy).
  • NACE MR0175/ISO 15156 Compliance for sour service applications.
  • Optimized Equipment Layout for Compact Skid Design - reduces footprint & installation cost.
  • Automated Operation to Reduce Manpower Requirements.
  • Remote Monitoring & Troubleshooting for reduced downtime & maintenance costs.

 

Applications

 

  • Hydrate Inhibition: Prevents gas hydrate formation in subsea and offshore pipelines.
  • Flow Assurance: Ensures smooth flow of oil and gas in high-pressure, low-temperature environments.
  • Corrosion Control: Protects pipelines and equipment from internal corrosion.
  • Pipeline Integrity Management: Maintains operational efficiency and safety.
  • Gas Processing & LNG Facilities: Used in upstream, midstream, and downstream applications.
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    Key Features

     

    High-Precision Dosing

    • Equipped with Plunger or Diaphragm Metering Pumps for accurate and reliable injection.
    • Flow rates and pressure can be customized to suit project requirements.

    Robust Design for Harsh Environments

    • Designed for operation in offshore, onshore, and subsea conditions.
    • Constructed using corrosion-resistant materials (SS 316L, Duplex SS, Super Duplex, Alloy 625).

    Fully Automated Control System

    • PLC/SCADA-based system for remote monitoring and automation.
    • Flow meters, pressure sensors, and level transmitters for real-time data monitoring.

    Skid-Mounted Modular Design

    • Compact and fully integrated skid for easy installation and maintenance.
    • Can be supplied as a turnkey package for plug-and-play operations.

    Customization & Compliance

    • Designed as per API 675, ASME, NACE MR0175/ISO 15156, and ATEX/IECEx standards.
    • Available in single, duplex, or multiplex configurations for redundancy and operational flexibility.
    Technical Specifications

     

    Flow Rate Up to 10,000 LPH (customizable)
    Discharge Pressure Up to 500 bar
    Pump Type Plunger/Diaphragm/Hydraulic Actuated
    Material of Construction SS 316L, Duplex SS, Super Duplex, Alloy 625
    Control System PLC/SCADA with remote monitoring
    Power Supply 230V/415V, 50Hz/60Hz
    Skid Design Fully integrated, modular, and pre-assembled

     

    Advantages of Verito’s MEG Injection Package
    • Enhanced Flow Assurance:Prevents production disruptions due to hydrate formation.
    • Precision Metering:Ensures accurate MEG dosage to optimize chemical consumption.
    • Reliability in Extreme Conditions:Built to withstand high-pressure and low-temperature environments.
    • Seamless Integration:Compatible with existing oil & gas processing systems.
    • Cost-Effective Operation:Minimizes maintenance and downtime with robust engineering.

     

    Industries Served

     

    • Oil & Gas (Upstream, Midstream, Downstream)
    • Power Plants & Steam Generation Systems
    • Water Treatment & Boiler Feed Systems
    • Petrochemical & Refinery Plants
    • Chemical Processing Industries

     

    Why Choose Verito Engineering?

     

    • Verito Engineering Private Limited specializes in precision chemical injection systems for industrial and oil & gas applications. Our Oxygen Scavenger Injection Package is designed for maximum efficiency, reliability, and compliance with global standards.

     

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