Anti-Foaming Injection Package

Purpose: anti-foaming Injection packages is to inject anti-foaming agents into a process stream to control foam formation in smaller industrial processes.

Overview: An anti-foaming dosing system is a type of equipment used in industrial processes to automatically inject anti-foaming agents into a process stream to control the formation of foam. The system includes a dosing pump, a container or tank for the anti-foaming agent, and a control unit to regulate the injection rate.

The dosing pump is responsible for delivering the anti-foaming agent into the process stream at a controlled rate, which is determined by the level of foam present. The pump can be adjusted manually or automatically using a feedback loop to ensure accurate dosing.

 

Advanced FEA Analysis & Engineering Calculations for Skid-Mounted Chemical Injection Packages

At Verito Engineering Private Limited, we specialize in providing comprehensive engineering analysis and calculations for Skid-Mounted Chemical Injection Packages, ensuring superior performance, reliability, and compliance with global industry standards.

Our expertise covers Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), Structural, Mechanical, Hydraulic, and Thermal Calculations for all critical skid components, including:

Key Engineering Capabilities

Pressure Vessel Calculations API 675-Compliant Dosing Pump Selection & Sizing Agitator & Mixing Calculations (For Chemical Preparation Skids)
  • Pressure Vessel Design & Shell Thickness Calculation as per ASME Sec. VIII Div. 1 & 2.
  • Vessel Internal Component Load Analysis (Baffles, nozzles, internals, etc.).
  • Stress Analysis for Pressure Retaining Components to ensure longevity.
  • Nozzle Reinforcement & Load Analysis to prevent failures under operational loads.
  • Flow Rate & Pressure Drop Calculation for precise chemical metering.
  • Pump Stroke Length, Plunger/Diaphragm Sizing & NPSH Calculation to prevent cavitation.
  • Pulsation Dampener Sizing for flow stability & reduced pressure fluctuations.
  • CFD Analysis for Flow Optimization in complex piping networks.
  • CFD Analysis for Flow & Performance Optimization.
  • Impeller Selection & Torque Calculation for effective chemical mixing.
  • Structural & Fatigue Analysis of Agitator Shaft & Blades for extended service life.
  • Vortex Prevention & Baffle Sizing for improved mixing efficiency.
Automation & Instrumentation for Optimized Operations Piping Stress & Pressure Calculations Structural & Skid Frame Analysis
  • PLC, HMI, SCADA-Based Automation for precise control & reduced human intervention.
  • Smart Flow Meters, Pressure Transmitters & Level Sensors for real-time monitoring.
  • Automatic Dosing Adjustment & Data Logging to optimize chemical consumption & efficiency.
  • Pipe Wall Thickness Calculation as per ASME B31.3.
  • Flange Sizing/rating, Leakage & Weld Joint Strength Assessment for high-pressure applications.
  • Surge & Transient Flow Analysis to prevent pressure spikes.
  • FEA-based validation for skid stability, seismic loads, and lifting conditions.
  • Baseplate & Pump Mounting Deflection Study to prevent misalignment.
Strainer Calculations Safety & PSV Sizing Calculations Injection Quill
  • Strainer Mesh Sizing & Pressure Drop Calculations for filtration efficiency.
  • Pressure Safety Valve (PSV) Sizing per API 520/521.
  • Overpressure & Surge Analysis for emergency scenarios.
  • Injection Velocity & Jet Penetration Analysis for precise chemical dispersion.
  • Wake Frequency Calculation to prevent vibration-induced failures.
Material Selection & Corrosion Analysis Operational Efficiency & Cost Reduction
  • Material Compatibility Assessment (SS316, Duplex, Super Duplex, Alloy 20, Hastelloy).
  • NACE MR0175/ISO 15156 Compliance for sour service applications.
  • Optimized Equipment Layout for Compact Skid Design - reduces footprint & installation cost.
  • Automated Operation to Reduce Manpower Requirements.
  • Remote Monitoring & Troubleshooting for reduced downtime & maintenance costs.

 

The tank or container for the anti-foaming agent can vary in size depending on the specific application and process requirements. It is usually made of materials that are compatible with the anti-foaming agent and the process stream.

The control unit is used to regulate the injection rate based on the feedback received from sensors or probes that monitor the level of foam in the process stream. The system can be set up to trigger an alarm or shut down the process if the level of foam exceeds a certain threshold.

Anti-foaming dosing systems are commonly used in a wide range of industrial processes, including the production of chemicals, petrochemicals, food and beverages, pharmaceuticals, and wastewater treatment. They are essential for preventing foam-related issues, such as decreased production efficiency, equipment damage, and safety hazards.

Supplied to: One of the Largest oil and gas companies in India, and it operates across the entire hydrocarbon value chain.

Project: Indian Oil Corporation Ltd., Mathura Refinery

Technical Aspects: Available in ATEX, CE, ASME, API, IS…..etc.

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