CEB-UF Hypo Dosing System

Purpose: The purpose of a Hypo Dosing System is to ensure controlled and precise injection of sodium hypochlorite into water treatment processes, facilitating effective disinfection and safeguarding water quality by eliminating or controlling harmful microorganisms.

Purpose: The purpose of a Hypo Dosing System is to ensure controlled and precise injection of sodium hypochlorite into water treatment processes, facilitating effective disinfection and safeguarding water quality by eliminating or controlling harmful microorganisms.

Sodium hypochlorite is effective in killing bacteria, viruses, and other microorganisms, making it a common choice for disinfection in various applications, including water treatment for drinking water, wastewater treatment, and swimming pools.

 

Advanced FEA Analysis & Engineering Calculations for Skid-Mounted Chemical Injection Packages

At Verito Engineering Private Limited, we specialize in providing comprehensive engineering analysis and calculations for Skid-Mounted Chemical Injection Packages, ensuring superior performance, reliability, and compliance with global industry standards.

Our expertise covers Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), Structural, Mechanical, Hydraulic, and Thermal Calculations for all critical skid components, including:

Key Engineering Capabilities

Pressure Vessel Calculations API 675-Compliant Dosing Pump Selection & Sizing Agitator & Mixing Calculations (For Chemical Preparation Skids)
  • Pressure Vessel Design & Shell Thickness Calculation as per ASME Sec. VIII Div. 1 & 2.
  • Vessel Internal Component Load Analysis (Baffles, nozzles, internals, etc.).
  • Stress Analysis for Pressure Retaining Components to ensure longevity.
  • Nozzle Reinforcement & Load Analysis to prevent failures under operational loads.
  • Flow Rate & Pressure Drop Calculation for precise chemical metering.
  • Pump Stroke Length, Plunger/Diaphragm Sizing & NPSH Calculation to prevent cavitation.
  • Pulsation Dampener Sizing for flow stability & reduced pressure fluctuations.
  • CFD Analysis for Flow Optimization in complex piping networks.
  • CFD Analysis for Flow & Performance Optimization.
  • Impeller Selection & Torque Calculation for effective chemical mixing.
  • Structural & Fatigue Analysis of Agitator Shaft & Blades for extended service life.
  • Vortex Prevention & Baffle Sizing for improved mixing efficiency.
Automation & Instrumentation for Optimized Operations Piping Stress & Pressure Calculations Structural & Skid Frame Analysis
  • PLC, HMI, SCADA-Based Automation for precise control & reduced human intervention.
  • Smart Flow Meters, Pressure Transmitters & Level Sensors for real-time monitoring.
  • Automatic Dosing Adjustment & Data Logging to optimize chemical consumption & efficiency.
  • Pipe Wall Thickness Calculation as per ASME B31.3.
  • Flange Sizing/rating, Leakage & Weld Joint Strength Assessment for high-pressure applications.
  • Surge & Transient Flow Analysis to prevent pressure spikes.
  • FEA-based validation for skid stability, seismic loads, and lifting conditions.
  • Baseplate & Pump Mounting Deflection Study to prevent misalignment.
Strainer Calculations Safety & PSV Sizing Calculations Injection Quill
  • Strainer Mesh Sizing & Pressure Drop Calculations for filtration efficiency.
  • Pressure Safety Valve (PSV) Sizing per API 520/521.
  • Overpressure & Surge Analysis for emergency scenarios.
  • Injection Velocity & Jet Penetration Analysis for precise chemical dispersion.
  • Wake Frequency Calculation to prevent vibration-induced failures.
Material Selection & Corrosion Analysis Operational Efficiency & Cost Reduction
  • Material Compatibility Assessment (SS316, Duplex, Super Duplex, Alloy 20, Hastelloy).
  • NACE MR0175/ISO 15156 Compliance for sour service applications.
  • Optimized Equipment Layout for Compact Skid Design - reduces footprint & installation cost.
  • Automated Operation to Reduce Manpower Requirements.
  • Remote Monitoring & Troubleshooting for reduced downtime & maintenance costs.

 

A Hypo Dosing System typically includes components such as:

Storage Tank: A tank where sodium hypochlorite solution is stored. The solution is usually prepared by diluting concentrated sodium hypochlorite with water.

Dosing Pump: A pump that precisely injects or doses the required amount of sodium hypochlorite into the water stream. The dosing pump helps in maintaining a consistent and controlled disinfection level.

Control System: A control unit that manages the dosing rate based on water flow, quality, or other parameters. It ensures that the correct amount of sodium hypochlorite is added for effective disinfection.

The purpose of a Hypo Dosing System is to ensure that water is treated with an appropriate concentration of sodium hypochlorite to achieve the desired level of disinfection. This is crucial for maintaining water quality, meeting regulatory standards, and protecting public health by eliminating or controlling harmful microorganisms.

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