Reactor Agitators

The reactor agitators are the most powerful agitators compared to the others in Verito’s product range.

These Agitator are specially designed to serves the purpose of facilitating the chemical reaction, which is carried out with precise and meticulously calculated reaction times for which vigorous stirring is required.

Since the reactors operates at high temperature and pressure for this reason, mechanical seal is often installed to maintain constant pressure or prevent the internal dangerous Liquid/gases from dispersing.

Key Technical Parameters

Motor Power	1.5-100 kW
Shaft Diameter	30-300 mm
Operating Pressure	Vacuum – 200 bar
Impeller Type	High Efficiency Impeller, Propeller, Hydrofoil, Alpha impeller
Materials (Wetted Parts)	SS316, SS316L, CS, Nickel Base Alloy, Duplex & Super Duplex Steel, Titanium Alloy

Feature

Robust designs of lantern support available.
Efficient power transmission from the motor to the agitator shaft for optimized performance and energy savings.
Compliance with international quality, safety, and performance standards and regulations.
Easy installation process with user-friendly design.
Minimal maintenance requirements for reduced downtime and increased productivity.
Available with different types of gearbox(Inline Helical, Planetary, Bevel).
Noise and vibration reduction design for a quieter and smoother operation.
Customizable options for impeller type, material of construction, and control system integration.
Impeller blade designed with fluid dynamics simulated for efficient and effective agitation.

Applications

Chemical Reactions

Facilitating mixing and agitation for chemical reactions.
Promoting efficient heat and mass transfer.
Ensuring uniform distribution of reactants.

Fermentation

Providing agitation and oxygen transfer for microbial growth.
Assisting in the production of biofuels, enzymes, and other bioproducts.

Dissolution and Homogenization

Assisting in the dissolution of solids into liquids.
Achieving consistent mixture uniformity.

Emulsification

Creating stable emulsions of immiscible liquids.
Producing products such as creams, lotions, and emulsions.

Gas-Liquid Reactions

Promoting gas-liquid reactions for the production of gases or chemical compounds.
Maximizing contact between gas and liquid phases.

pH Adjustment and Neutralization

Facilitating the mixing of acids and bases for pH control.
Ensuring efficient neutralization reactions.

Polymerization

Mixing monomers and catalysts for polymer production.
Enhancing reaction kinetics and polymer quality.

Crystallization

Promoting nucleation and crystal growth.
Ensuring uniform temperature and concentration distribution.

Blending and Mixing

Homogenizing ingredients in food, beverage, and pharmaceutical production.
Ensuring consistent product quality and texture.

Solid-Liquid Extraction

Assisting in the extraction of valuable compounds from solids.
Enhancing mass transfer and extraction efficiency.

Water Treatment

Mixing chemicals for coagulation and flocculation processes.
Enhancing particle agglomeration and settling.

Know more about mixing Technology

These mixer agitators are comes in several specifications as per the need of our customers. The offered mixer agitators are tested from our end in order to deliver a defect free range to customer's end. Our mixer agitators are developed with quality material under the direction of skilled professionals.

We ensure the highest quality & performance of our Agitators. At the same time, we have a very strong performance track record of supplying various types of agitators for various applications.

Ask more to our Agitator Design Experts

Tip Speed
Pumping Capacity
Detention Time
ChemScale

Velocity gradient
Torque
Specific Power
Material of Construction

Agitator Manufacturing Champions

Accuracy of Machining
Lathe Machine, CNC, VMC
Qualified & Approved Welding Procedures

Tests Conducted by the Verito Quality Specialties

Performance

Run Trail
Noise
Vibration
RPM
Current

Dimensional

Run Out
DFT
Dimensions
Dynamic & Static Balancing

Chemical & Mechanical

Final Assembly

We care about the Aesthetics of our Products

CFD in Mixing Technology

What is CFD ?

Computational Fluid Dynamics (CFD) represents an approved approach within the realm of fluid mechanics. Its widespread application is evident in industries such as automotive, aircraft, process, and mixing.
The primary objective of CFD is to address fluid flow-related inquiries by leveraging numerical techniques. The governing equations typically revolve around principles like Navier-Stokes, Euler, or potential-based equations.

Flow Simulation at Verito

Verito leverages cutting-edge Computational Fluid Dynamics (CFD) technology, alongside laboratory experiments and field trials, to design, scale-up, enhance, or modernize agitators and mixing systems.
Verito's engineers utilize CFD technology to gain an in-depth understanding of velocity distribution, flow patterns, areas with low velocity (referred to as dead zones, as illustrated in Figures 1, 2 & 3), as well as regions with both low and high shear rates within various mixing system configurations.
This enables the testing of multiple system setups and tank agitator designs to achieve optimal performance. Additionally, CFD technology aids Verito in fine-tuning impeller blade designs to strike a balance between power requirements and pumping capacity.

Key Outcomes of CFD-Studies

In-depth Information of Flow pattern
Areas with the potential of low mixing intensity can be pinpointed and rectified.
Availability of crucial process parameters like shear and energy dissipation
Evaluation of different design options
Shortened project timelines for complex process mixing systems
Mitigation of project risks

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