Mud Agitators for Drilling Fluids in Oil & Gas Operations

At Verito Engineering Private Limited, we design and manufacture Mud Agitators specifically tailored for the oil & gas, mining, and drilling industries. Our agitators play a crucial role in maintaining the homogeneity of drilling fluids, preventing the settlement of solids, and ensuring efficient mud circulation in mud tanks. Built to handle the demanding requirements of these industries, our agitators are engineered to deliver high-performance mixing even in the harshest environments.

Mud agitators are essential for the proper management of drilling fluids (drilling mud). These fluids are critical to the drilling process, providing cooling, lubrication, and stabilizing pressure. Verito Engineering’s Mud Agitators ensure the effective suspension of solid particles in the drilling fluid, thereby enhancing operational efficiency and extending equipment life.

 

 

 

Key Features:

 

Robust Construction for Demanding Environments:

  • Our mud agitators are built with heavy-duty, rugged designs to withstand the rigors of oilfield operations. They are constructed using high-quality carbon steel or stainless steel, ensuring long service life even in highly abrasive environments.

High-Efficiency Gearbox:

  • The impellers used in our mud agitators are designed for maximum fluid circulation and solid suspension. The canted blade design creates a strong mixing vortex, ensuring that the mud remains homogeneous and solids do not settle at the bottom of the tank.
  • Multiple impeller types (flat blade, canted blade, or customized configurations) are available depending on the specific requirements of the mud tank and the characteristics of the drilling fluid.

Customizable Shaft Length:

  • The agitator shaft length is fully customizable to suit different tank depths. Shafts are constructed from Carbon Steel, capable of resisting bending forces, and are designed for easy installation and alignment, reducing downtime.
  • For additional protection, our shafts are available with optional hard-facing to resist wear from abrasive particles in the mud.

Reliable Motors:

  • We provide explosion-proof motors that meet ATEX and IEC standards, ensuring safe operation in hazardous areas such as oil drilling platforms. The motors are rated for continuous duty, capable of running 24/7 with minimal maintenance.
  • Motor power ranges from 3 HP to 25 HP, depending on the size of the tank and the viscosity of the drilling mud.

Low Maintenance Requirements:

  • Verito’s mud agitators are designed for easy maintenance and operation. The agitators have sealed bearings and lubricated gearboxes to ensure smooth operation in harsh conditions, minimizing the need for frequent maintenance

Optimized for Various Mud Tanks: /b>

  • Whether for rectangular or cylindrical mud tanks, our agitators are engineered to provide optimal mixing, ensuring that the drilling mud is evenly dispersed and solids remain suspended.

 

Technical Specification & Capabilities

 

Motor Power 3 HP to 25 HP
Motor Type Explosion-proof, continuous-duty, IE3 efficiency
Gearbox Type Helical bevel or worm gearbox
Impeller Types Canted blade, flat blade, or customized
Material of Construction Carbon steel, Stainless steel (SS304/SS316)
Shaft Length Customizable (up to 5 meters)
Speed 20 to 100 RPM
Tank Capacity Suitable for tanks from 1000 to 50,000 gallons
Viscosity Range Handles low to high viscosity drilling mud

 

Applications

 

Drilling Mud Circulation:

  • In oil and gas drilling, mud agitators are critical for keeping drilling fluids in constant motion, preventing the accumulation of heavy solids at the bottom of the mud tanks. Our agitators ensure effective suspension, improving the flow and circulation of the drilling mud through the entire system.

Mining Slurry Mixing:

  • For mining applications, Verito’s mud agitators provide robust mixing of high-density slurries, ensuring the homogeneity of particles and preventing clogging or settling, which could lead to inefficiencies and equipment damage.

Waste Management in Drilling:

  • Our agitators are used in waste management processes to mix and treat drilling waste, ensuring the even distribution of particles before disposal or further treatment.

Tank Cleaning:

  • Mud agitators are also used for tank cleaning and maintenance, keeping residual solids in suspension, making them easier to remove during cleaning processes

 

Advantages of Verito Engineering Mud Agitators

 

Improved Efficiency:

  • By preventing the settling of heavy solids, our mud agitators enhance the overall efficiency of the drilling process, reducing downtime and increasing productivity.

Energy Savings:

  • With highly efficient gearboxes and impeller designs, our agitators ensure maximum output with minimal energy consumption, resulting in cost savings over the long term.

Reliable Operation:

  • Designed for 24/7 operation in harsh conditions, Verito’s mud agitators ensure continuous operation with minimal wear and tear, reducing the need for frequent maintenance and costly repairs.

Customization Options:

  • Every mud tank system is unique, and Verito offers fully customizable agitators to meet the specific requirements of your tank size, shape, and drilling mud properties.

 

Why Choose Verito Engineering Private Limited?

 

At Verito Engineering Private Limited, we combine advanced technology, robust engineering, and years of industry experience to deliver mud agitators that meet the highest standards of performance, reliability, and durability. Whether you are operating in oil & gas, mining, or any other heavy-duty industry, our Mud Agitators ensure superior mixing performance, contributing to more efficient, cost-effective, and reliable drilling operations.

CFD in Mixing Technology
What is CFD ?

 

  • Computational Fluid Dynamics (CFD) represents an approved approach within the realm of fluid mechanics. Its widespread application is evident in industries such as automotive, aircraft, process, and mixing.
  • The primary objective of CFD is to address fluid flow-related inquiries by leveraging numerical techniques. The governing equations typically revolve around principles like Navier-Stokes, Euler, or potential-based equations.

 

Flow Simulation at Verito

 

  • Verito leverages cutting-edge Computational Fluid Dynamics (CFD) technology, alongside laboratory experiments and field trials, to design, scale-up, enhance, or modernize agitators and mixing systems.
  • Verito’s engineers utilize CFD technology to gain an in-depth understanding of velocity distribution, flow patterns, areas with low velocity (referred to as dead zones, as illustrated in Figures 1, 2 & 3), as well as regions with both low and high shear rates within various mixing system configurations.
  • This enables the testing of multiple system setups and tank agitator designs to achieve optimal performance. Additionally, CFD technology aids Verito in fine-tuning impeller blade designs to strike a balance between power requirements and pumping capacity.

 

Key Outcomes of CFD-Studies

 

  • In-depth Information of Flow pattern
  • Areas with the potential of low mixing intensity can be pinpointed and rectified.
  • Availability of crucial process parameters like shear and energy dissipation
  • Evaluation of different design options
  • Shortened project timelines for complex process mixing systems
  • Mitigation of project risks