Dimethyl Disulfide (DMDS) Injection Package

Purpose: The Verito Engineering Private Limited DMDS Injection Package is a precision-engineered solution for the controlled injection of Dimethyl Disulfide into hydroprocessing units, ensuring efficient sulfur removal and compliance with environmental regulations in the oil and gas industry.

Overview: Verito Engineering Private Limited proudly introduces the DMDS Injection Package, a sophisticated solution designed to optimize hydroprocessing units in the oil and gas industry. This system is engineered for the precise injection of Dimethyl Disulfide (DMDS), a critical sulfurization agent utilized for the efficient removal of sulfur from various feedstocks. In compliance with stringent environmental regulations for low-sulfur fuels, our injection package ensures the highest standards of performance.

 

Advanced FEA Analysis & Engineering Calculations for Skid-Mounted Chemical Injection Packages

At Verito Engineering Private Limited, we specialize in providing comprehensive engineering analysis and calculations for Skid-Mounted Chemical Injection Packages, ensuring superior performance, reliability, and compliance with global industry standards.

Our expertise covers Finite Element Analysis (FEA), Computational Fluid Dynamics (CFD), Structural, Mechanical, Hydraulic, and Thermal Calculations for all critical skid components, including:

Key Engineering Capabilities

Pressure Vessel Calculations API 675-Compliant Dosing Pump Selection & Sizing Agitator & Mixing Calculations (For Chemical Preparation Skids)
  • Pressure Vessel Design & Shell Thickness Calculation as per ASME Sec. VIII Div. 1 & 2.
  • Vessel Internal Component Load Analysis (Baffles, nozzles, internals, etc.).
  • Stress Analysis for Pressure Retaining Components to ensure longevity.
  • Nozzle Reinforcement & Load Analysis to prevent failures under operational loads.
  • Flow Rate & Pressure Drop Calculation for precise chemical metering.
  • Pump Stroke Length, Plunger/Diaphragm Sizing & NPSH Calculation to prevent cavitation.
  • Pulsation Dampener Sizing for flow stability & reduced pressure fluctuations.
  • CFD Analysis for Flow Optimization in complex piping networks.
  • CFD Analysis for Flow & Performance Optimization.
  • Impeller Selection & Torque Calculation for effective chemical mixing.
  • Structural & Fatigue Analysis of Agitator Shaft & Blades for extended service life.
  • Vortex Prevention & Baffle Sizing for improved mixing efficiency.
Automation & Instrumentation for Optimized Operations Piping Stress & Pressure Calculations Structural & Skid Frame Analysis
  • PLC, HMI, SCADA-Based Automation for precise control & reduced human intervention.
  • Smart Flow Meters, Pressure Transmitters & Level Sensors for real-time monitoring.
  • Automatic Dosing Adjustment & Data Logging to optimize chemical consumption & efficiency.
  • Pipe Wall Thickness Calculation as per ASME B31.3.
  • Flange Sizing/rating, Leakage & Weld Joint Strength Assessment for high-pressure applications.
  • Surge & Transient Flow Analysis to prevent pressure spikes.
  • FEA-based validation for skid stability, seismic loads, and lifting conditions.
  • Baseplate & Pump Mounting Deflection Study to prevent misalignment.
Strainer Calculations Safety & PSV Sizing Calculations Injection Quill
  • Strainer Mesh Sizing & Pressure Drop Calculations for filtration efficiency.
  • Pressure Safety Valve (PSV) Sizing per API 520/521.
  • Overpressure & Surge Analysis for emergency scenarios.
  • Injection Velocity & Jet Penetration Analysis for precise chemical dispersion.
  • Wake Frequency Calculation to prevent vibration-induced failures.
Material Selection & Corrosion Analysis Operational Efficiency & Cost Reduction
  • Material Compatibility Assessment (SS316, Duplex, Super Duplex, Alloy 20, Hastelloy).
  • NACE MR0175/ISO 15156 Compliance for sour service applications.
  • Optimized Equipment Layout for Compact Skid Design - reduces footprint & installation cost.
  • Automated Operation to Reduce Manpower Requirements.
  • Remote Monitoring & Troubleshooting for reduced downtime & maintenance costs.

 

At the core of our DMDS Injection Package are state-of-the-art components, including advanced pumps, precision flow meters, and responsive control valves. This precision engineering guarantees the accurate and controlled introduction of DMDS into the process stream, facilitating optimal sulfur removal without compromising operational integrity. Safety is paramount, and our package incorporates advanced safety features and monitoring instruments, prioritizing the well-being of personnel and the sustained reliability of operations.

Versatile and customizable, the Verito Engineering Private Limited DMDS Injection Package is tailored to meet the specific requirements of diverse hydroprocessing units. Beyond the initial sale, our commitment extends to ongoing customer support, ensuring that your operations benefit from both reliability and efficiency. Choose Verito Engineering Private Limited for a comprehensive solution that enhances the performance and compliance of your hydroprocessing operations in the dynamic landscape of the oil and gas industry.

Project:Saudi Aramco, Saudi Arabia

Technical Aspects: Available in ATEX, CE, ASME, API, IS…..etc.

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