Agitator for Distillery Fermentation Tanks

Fermentation is a critical stage in the distillation process, where yeast converts sugars into alcohol. Efficient mixing within the fermentation tank is essential for optimal yeast growth and alcohol production. Our distillery-specific agitators are designed to deliver superior performance and reliability, ensuring consistent and efficient fermentation.

 

 

 

Key Features and Benefits

 

Customizable Impeller Designs

  • We offer a wide range of impeller designs, including Hydrofoil, pitched blade, turbine to suit various fermentation processes and tank configurations. Our engineers carefully select the optimal impeller design based on factors such as tank geometry, liquid properties, and desired mixing intensity.

Robust Construction

  • Our agitators are built to withstand the harsh conditions often encountered in distillery environments. They are constructed using high-quality materials, such as stainless steel, that are resistant to corrosion and abrasion. The mechanical components are designed for durability and long-term reliability.

Variable Speed Control

  • Our agitators are equipped with variable speed drives, allowing for precise control of mixing intensity. This flexibility enables you to adjust the mixing rate to match the specific requirements of different fermentation stages, optimizing energy consumption and process efficiency.

Seal Options

  • We offer a variety of seal options, including mechanical seals and packing seals, to ensure the integrity of the fermentation tank and prevent contamination. Our engineers will recommend the most suitable seal type based on the specific application and operating conditions.

Safety Features

  • Our agitators incorporate safety features such as overload protection and emergency stop buttons to minimize the risk of accidents. We also offer optional features such as torque monitoring and vibration analysis to provide early warning of potential mechanical issues.

 

Benefits of Using Our Agitators

 

Improved Fermentation Efficiency

  • Our agitators ensure thorough mixing of the mash and yeast, promoting optimal yeast growth and alcohol production. This leads to higher yields and improved product quality.

Energy Efficiency

  • Our variable speed drives and efficient impeller designs help to minimize energy consumption, reducing operating costs.

Reduced Maintenance

  • Our agitators are designed for long-term reliability and require minimal maintenance. This helps to reduce downtime and increase productivity.

Improved Product Quality

  • Consistent mixing ensures uniform fermentation, leading to more consistent and higher-quality alcohol products.

 

Applications

 

Our distillery-specific agitators are suitable for a wide range of fermentation processes, including:

 

Grain Fermentation

  • Used for fermenting mash made from grains such as barley, corn, and wheat.

Fruit Fermentation

  • Used for fermenting fruit juices and pulps to produce fruit wines and spirits.

Molasses Fermentation

  • Used for fermenting molasses to produce industrial alcohol and other products.

 

Technical Specification & Capabilities

 

Motor Power Upto 30 kW
Impeller Diameter 300mm - 3000mm
Shaft Diameter 30 - 250 mm
Impeller Type Hydrofoil, Wide Foil, Turbine
Materials (Wetted Parts) SS304, SS316, SS316L or Better Grade

 

Why Choose Verito?

By choosing Verito, you’re opting for a trusted partner that combines industry expertise with a commitment to innovation. Our agitators are crafted to meet the stringent requirements of the distillation industry, ensuring reliability, efficiency, and superior performance. Whether you're running a small batch operation or a large industrial distillery, Verito’s agitators for fermentation tanks will help you achieve optimal fermentation and superior product quality.

 

CFD in Mixing Technology
What is CFD ?

 

  • Computational Fluid Dynamics (CFD) represents an approved approach within the realm of fluid mechanics. Its widespread application is evident in industries such as automotive, aircraft, process, and mixing.
  • The primary objective of CFD is to address fluid flow-related inquiries by leveraging numerical techniques. The governing equations typically revolve around principles like Navier-Stokes, Euler, or potential-based equations.

 

Flow Simulation at Verito

 

  • Verito leverages cutting-edge Computational Fluid Dynamics (CFD) technology, alongside laboratory experiments and field trials, to design, scale-up, enhance, or modernize agitators and mixing systems.
  • Verito’s engineers utilize CFD technology to gain an in-depth understanding of velocity distribution, flow patterns, areas with low velocity (referred to as dead zones, as illustrated in Figures 1, 2 & 3), as well as regions with both low and high shear rates within various mixing system configurations.
  • This enables the testing of multiple system setups and tank agitator designs to achieve optimal performance. Additionally, CFD technology aids Verito in fine-tuning impeller blade designs to strike a balance between power requirements and pumping capacity.

 

Key Outcomes of CFD-Studies

 

  • In-depth Information of Flow pattern
  • Areas with the potential of low mixing intensity can be pinpointed and rectified.
  • Availability of crucial process parameters like shear and energy dissipation
  • Evaluation of different design options
  • Shortened project timelines for complex process mixing systems
  • Mitigation of project risks